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" TOOLS OF PERFECTION WITH GERMAN TECHNOLOGY"

Manufacturing Facilities

Foundry

Complete new manufacturing facilities were made for Irle Kay Jay Rolls Pvt Ltd, under technical supervision our German Parent Company.  We produce mill rolls for various industries with highest quality standards.  Most of the equipments in our foundry & machine shops have come from WALZEN IRLE GmbH, Germany, besides some new equipments purchased from Europe, USA & with in India.

Foundry Capacities

Melting Facilities:                              2 electric melting furnace (induction furnaces), to produce a roll of up to 7.5 Tons.

Testing Facilities:                               Modern and computerized laboratory equipments for in-process quality controls.

Casting Facilities:                              Horizontal Centrifugal Casting Machines to produce a roll of maximum 1200 mm diameter

Heat Treatment Facilities:            Our foundry is capable of heat treatment of the rolls (if required), up to 450°C.

 

Machining

Complete new manufacturing facilities were made for Irle Kay Jay Rolls Pvt Ltd, under technical supervision our German Parent Company.  We produce mill rolls for various industries with highest quality standards.  Most of the equipments in our foundry & machine shops have come from WALZEN IRLE GmbH, Germany, besides some new equipments purchased from Europe, USA & with in India.

As per the specifications & drawings of the rolls, we have complete range of machines & equipments are installed to carry out various operations like, turning, boring, milling, shaft fitting, finishing, grinding, fluting, dynamic balancing, inspection & control.

Our machine shops are also capable of handling rolls of 1200 mm diameter and 7.5 Tons in weight.

For the production of Roll Grinding & Fluting Machines, we also have complete equipment and machinery.

Machining Capacities

Machining:         CNC Controlled Turning Machines, Boring Machines, Milling Machines, Grinding Machines, Fluting Machines, Dynamic Balancing Machines, Honing Machine, Slotting Machine, etc.